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Apakah papan lapis bersalut filem?

Papan lapis bersalut filem, juga dikenali sebagai papan lapis acuan, papan lapis pembinaan atau papan lapis bentuk konkrit. Ia adalah sejenis produk kayu kejuruteraan dengan satu atau kedua-dua muka disalut dengan filem yang licin dan berkilat untuk mengelakkan lekat. Di kilang HG, filem ini biasanya diperbuat daripada 100% WBP Phenolic, memberikan rintangan air dan kakisan yang maksimum.

Terima kasih kepada ciri-ciri yang luar biasa ini, papan lapis bersalut filem sangat banyak digunakan dalam pembinaan untuk acuan konkrit, dek bot, dan juga rangka sofa. Kami menggabungkan venir teras berkualiti tinggi dan cat pengedap tepi untuk memberikan penggunaan berulang yang tinggi di samping memastikan ketahanan mutlak untuk aplikasi pembinaan industri.

18mm brown film faced shuttering plywood for concrete construction by hg plywood

Spesifikasi Produk

Berikut adalah spesifikasi papan lapis bersalut filem dari kilang HG Plywood:

Saiz: 1220*2440 mm (4*8 ft)
Ketebalan: 10mm, 12mm, 15mm, 18mm
Toleransi Ketebalan: ± 0.5mm
Gred: A/A
Permukaan/Belakang: Film: Stora enso, brown
Bahan Teras: Mixhardwood (rubber, acacia, eucalyptus)
Perekat: 100% WBP (Water Boiled Proof) – Phenolic
Kandungan Lembapan: 12–15%
Moisture absorption: 9.7%.
Ketumpatan: ≥ 650kg/m3
Tekanan Panas: Two time
Tekanan Sejuk: One time
Reuse: 8 - 10 times
Screw holding force: 148.0 N/mm2.
Swelling of the thickness soaked in water for 24 hours: 2.1%.
The force of pressing the board: about 100 – 120 tons/m2.
Negara Asal: Vietnam
Kuantiti Minimum Pesanan: 1 kontena 40HC
Piawaian Pembungkusan: Kontena 20ft: 21m³ (16 palet) / Kontena 40ft: 49m³ (18 palet)
Syarat Pembayaran: T/T atau L/C
Pelabuhan Pemuatan: Pelabuhan Haiphong – Vietnam
Butiran Penghantaran: Kami sentiasa berusaha menghantar secepat mungkin, namun masa penghantaran tepat bergantung kepada lokasi pelanggan.

Imej Produk

Below are some images of film-faced plywood from HG Plywood. If possible, we invite you to visit our factory directly for a better assessment and experience.

premium factory price film faced plywood vietnam
wbp phenolic formwork plywood supplier hg plywood
concrete shuttering plywood vietnam for industrial construction
reusable shuttering plywood with edge sealing paint
high moisture resistance formwork plywood at hg factory
quality core veneer construction plywood

Proses Pengeluaran

The film faced plywood production process has 3 main stages, which are:

Stage 1: Wood harvesting

Selecting appropriate trees (conifers or broadleaf). After cutting off the branches and leaves with a cutter, the wooden logs are collected and delivered to the processing facility.

Stage 2: Wood treatment

The wooden body is immersed in water for a specific period of time. This helps balance moisture and soften the wood grain, making it easier for the peeling machine to cut it into various accurate sizes.

Stage 3: Plywood production

Step 1: Peel and cut the wood log into pieces according to the specific required size.

Step 2: Create thin wooden veneers using the rotary peeling machine.

Step 3: Trim edges and classify the thin wood veneers according to standard specifications.

Step 4: Place the veneers into the dryer to reach the ideal standard moisture content.

Step 5: Apply optical scanning technology to identify and remove any defects on the veneer panels.

Step 6: After surface cleaning and double-sided glue rolling, stack the boards on top of one another (cross-graining) to achieve the required thickness.

Step 7: The board is cold-pressed to flatten the core and ensure the glue is evenly distributed.

Step 8: Heat and press the board under extreme heat and standard pressure to tightly bond the thin wood panels into a solid block.

Step 9: After hot pressing and cooling, the plywood goes through the trimming and sanding machine to remove edges and smooth both surfaces.

Step 10: Phenolic film coating
Following edge cutting and sanding, the wooden boards are hot-pressed with premium water-resistant Phenolic film.

Step 11: Edge sealing and painting
To prevent water from penetrating through the edges, all four edges of the board are painted with specialized waterproof edge-sealing paint.

Step 12: Quality inspection & packaging
After completion, the QC team evaluates the finished products. Standard plywood is packed with straps according to export specifications and ready for shipment.

Quality Test Evidence

We don't just talk about quality; we prove it. HG Plywood's 100% WBP Phenolic film faced plywood easily passes rigorous boiling tests (72 hours boiling in water) without delamination. This ensures maximum moisture resistance and durability for multiple reuses in extreme construction environments.

72h boiling test wbp phenolic film faced plywood

Q&A with the Engineers (FAQ)

Why are the edges of HG Plywood painted with specialized water-resistant paint?
Kami menggunakan cat pengedap tepi kalis air khas untuk menutup sepenuhnya keempat-empat sisi. Ini amat penting bagi mengelakkan mortar simen daripada menembusi teras semasa penuangan konkrit, sekali gus menggandakan jangka hayat dan penggunaan berulang papan lapis acuan.
How many times can the film faced shuttering plywood be reused?
Bergantung kepada proses penyimpanan dan teknik penanggalan di tapak, papan lapis bersalut filem WBP Phenolic premium kami boleh digunakan berulang kali 8 hingga 10 kali, memberikan penjimatan kos yang besar untuk kontraktor pembinaan.
Why do you use Stora Enso film?
Stora Enso adalah jenama Sweden yang diiktiraf di seluruh dunia. Filem berkualiti tinggi mereka bukan sahaja memberikan permukaan yang sangat licin dan berkilat untuk kemasan konkrit yang terbentuk sempurna tetapi juga sangat tahan terhadap kakisan alkali daripada simen.

Practical Applications

  • Concrete formwork: HG Plywood's film-faced plywood is the "golden" solution for concrete pouring. The glossy smooth film surface allows the concrete block to peel off easily, resulting in a perfectly flat surface without the need for re-plastering.
  • Industrial construction: An indispensable foundation material for load-bearing structural items such as the installation of columns, beams, and slabs in both massive commercial projects and industrial factories.
  • Boat decking: With excellent water-resistant properties and impressive load-bearing capacity, HG's film-faced plywood is widely trusted for boat decks or damp-proof cabin areas in shipbuilding and repairing.